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​ You Need To Understand The Operation Steps Of The Cnc Press Brake   A press brake, also known as a bending machine , is an important tool equipment commonly used in the metal working industry. The press brake is mainly used in the metal processing industry, especially in the manufacturing and construction industry. The press brake can bend the sheet metal at a specific Angle to obtain the desired shape and size. In this article, we will show you the operation steps of CNC press brakes and explain their role in detail.   ​     The operation steps of CNC press brake include:   check before starting, programming and simulation, adjust equipment parameters, place the workpiece, start the equipment and monitor the operation, check the finished product and clean the site.   1. Check before starting: ensure that fasteners in all parts of the equipment are not loose, the operation of buttons, handles, switches, knobs, etc. is flexible and reliable, the safety protection device is complete and effective, the lubrication is good, and the no-load operation check.   2. Programming and simulation: According to the bending size and shape of the workpiece, the numerical control system is used for programming, and the simulation run is carried out to check whether the program is correct.   3. Adjust equipment parameters: according to the material, thickness and bending Angle of the workpiece, adjust the parameters of the equipment, such as bending pressure, speed, travel, etc.   4. Place the workpiece: Place the workpiece to be bent in the specified position of the equipment, and ensure that it is fixed reliably.   5. Start the device: Press the start button, and the device begins to bend according to the program.   6. Monitor the running of the device: During the running of the device, closely monitor the running status of the device to discover and handle anomalies in a timely manner.   7. Check the finished product: After the bending operation is completed, check the quality of the finished product to ensure that it meets the requirements.   ​   8. Clean up the site: clean up the equipment and work site, keep it clean and tidy.     Function of the operation steps of the press brake:   Check before starting the machine can ensure the normal operation of the equipment and prevent safety accidents, programming and simulation can realize a variety of complex bending operations and check the correctness of the program, adjust the equipment parameters to ensure the accuracy and stability of the bending operation, ensure that the workpiece is fixed and reliable, and closely monitor the operation status and pay attention to the handling of abnormal situations after starting the equipment. Check the quality of finished products and carry out rework or scrap disposal, clean up the site to maintain a clean working environment.   Analysis of the operation steps of the press brake:   First, the importance of checking before starting - Checking before starting up is an important link to ensure the normal operation of the equipment and prevent safety accidents. By checking whether the fasteners, buttons, handles, switches, and knobs of the device are intact, you can ensure the stability and reliability of the device. At the same time, check whether the safety protection device is complete and effective, which can ensure the safety of the operator. Good lubrication can reduce the wear and tear of equipment and extend the service life. The no-load operation check can check whether the basic functions of the device are normal, laying the foundation for subsequent bending operations.   Second, the role of programming and simulation -   Programming is one of the core links of CNC press brake, through programming can realize a variety of complex bending operations. The simulation run can check the correctness of the program before the actual operation and avoid problems in the actual operation. Through the simulation run, the operator can understand the operation process of the program, find possible problems in advance and modify them.   ​     Third, the significance of adjusting equipment parameters -   The setting of equipment parameters directly affects the quality and efficiency of bending operation. According to the material, thickness and bending Angle of the workpiece, the bending pressure, speed, stroke and other parameters of the equipment can be adjusted to ensure the accuracy and stability of the bending operation. If the parameter setting is not reasonable, it may cause workpiece damage or equipment failure.   Four,Precautions for placing the workpiece -   When placing the workpiece, it is necessary to ensure that the workpiece is fixed reliably to avoid displacement or tilt. For large or heavy workpieces, specialized jigs or lifting equipment are needed for handling and fixing. At the same time, it is necessary to pay attention to the position and direction of the workpiece to ensure that it meets the programming requirements.   Five,The importance of starting equipment and monitoring operation -   After starting the device, closely monitor the device running status. By observing the running status indicator of the device, listening to the sound of the device, and observing the bending of the workpiece, you can find possible problems during the running of the device in time. Once an exception is found, press the emergency stop button immediately and take measures to rectify the fault.   ​     Sixth, the significance of checking finished products and cleaning the site -   After the equipment is bent, check the quality of the finished product. By checking the size, shape and appearance of the finished product, you can judge whether it meets the requirements. If the finished product has quality problems, it needs to be reworked or scrapped. Cleaning equipment and work sites can maintain a clean work environment and improve work efficiency and safety.       In short, hydraulic press brake is an essential equipment in the metal forming and processing industry, its unique features and suitability for specific tasks make it an ideal choice for different industries, understanding its operating steps can help you choose the right machine to meet your needs and provide you with the best productivity and efficiency.   ​   After knowing this, you can visit our website, if you need to learn more about CNC press brakes or buy machines, you can also consult our sales staff, they can recommend you the best smart press brake for you. ​

​ Need to know the structure of each part of the press brake (2) : the structure behind the electro-hydraulic CNC servo press brake   Electrohydraulic CNC press brake is an essential equipment for bending and forming metal plates in the metal processing industry. The machine is equipped with advanced technology to ensure the precision and efficiency of the bending operation. In this article, we will explore the various structures located behind the electro-hydraulic CNC press brake and understand their functions. In addition, Genuo has prepared the operation method of CNC press brake for you, helping beginners to understand the press brake faster.   ​     2. Electro-hydraulic servo CNC press brake behind the structure   2.1 Motor   Servo motor refers to the engine that controls the transport of mechanical components in the servo system, which is a supplementary motor indirect transmission device. It can control the speed, position accuracy is very precise, can convert the voltage signal into torque and speed to drive the control object. The servo motor is characterized by small electromechanical time constant and high linearity.   ​     2.2 Finger Blocking   Stopper refers to the parts that display the size of the workpiece when the front and back stopper change displacement. The stop finger can move smoothly on the linear guide rail, but also can be adjusted up and down, convenient, efficient and easy to control. The press brake generally has multiple stop fingers, and the number of configurations is based on actual needs. It is point contact, which can avoid the problem of insufficient straightness of the sheet metal and achieve bending of sheet metal parts of different lengths.   2.3 Rear baffle material   The rear stop system is another important structure located behind the electro-hydraulic CNC press brake. It consists of a series of motors and sensors that control the positioning of the metal plate during bending. The rear stop system ensures accurate and consistent bending angles by precisely moving the metal plate along the bending line. The stopper mechanism is driven by motor, and the screw is moved synchronously by chain operation. The size of stopper is controlled by CNC system. The Angle of both sides of the front and back stopper can be linked, and the front and back linkage can be mixed. The rear stopper can be flexibly folded into small pieces, and the forming effect of the front stopper is very good. Double drive front and back stop, the rear stop material positioning is more accurate, the front stop molding size is good, with use can fold a lot of special-shaped products, front and back stop integrated control height, easy to reduce the error.   ​     2.4 Hydraulic System   The hydraulic system is the key component located behind the electro-hydraulic CNC press brake , which is responsible for applying pressure to the bending tool to bend the sheet metal. The hydraulic system is responsible for generating and distributing the hydraulic pressure required to bend the sheet metal and consists of hydraulic pumps, valves, cylinders and hoses that work together to provide precise and controlled pressure for the bending operation.   The front structure of the hydraulic servo CNC press brake also includes various safety features to protect the operator and prevent accidents. These safety features may include light curtains, emergency stop buttons and interlocking devices to ensure the safe operation of the machine.   2.5 Rack   The frame is one of the key structures behind the electro-hydraulic CNC press brake. It provides stability and support for the entire machine, ensuring accurate bending operations. Frames are usually made of high-quality steel to withstand heavy loads and vibrations during bending.   2.6 Tools and clamping systems   The die and clamping system may also be located behind the electro-hydraulic CNC press brake and is responsible for holding the sheet metal in place during the bending process. The tool system consists of upper and lower tools that firmly clamp the metal plate, ensuring precise bending angles and shapes. The clamping system also helps reduce vibration and ensures smooth bending operation.   ​     2.7 Control Panel   The control panel may also be located behind the electro-hydraulic CNC press brake and is an important structure of the press brake. It contains a control unit, display and buttons that allow the operator to program and control the bending operation. The control panel enables the operator to enter bending parameters, such as bending Angle, bending length and material thickness, ensuring an accurate and efficient bending process.   2.8 Safety Devices   The electro-hydraulic CNC press brake is equipped with various safety devices at the rear of the machine to ensure the safety of the operator and prevent accidents during bending operations. These safety devices include emergency stop buttons, light curtains and safety interlocks that stop the machine in the event of any failure or safety risk.   2.9 Cooling System   The cooling system is located behind the electro-hydraulic CNC press brake and is responsible for regulating the temperature of the hydraulic system and other components during the bending operation. The cooling system helps prevent overheating and ensures efficient and continuous operation of the machine.   ​   In short, the electro-hydraulic CNC press brake is a precision equipment for bending and forming metal plates in the metal manufacturing industry. The structure located behind the machine plays a vital role in ensuring the efficiency, accuracy and safety of the bending operation. Understanding these structures and their functions is essential for the operator to operate the machine effectively and obtain high-quality bending results.     In the process of using the press brake, it is necessary to operate correctly according to certain operating steps, and the following is to explain the operation method of the press brake.   Familiar with the press brake steps:   First of all, before starting the operation, it is necessary to clarify your bending objectives, including the thickness of the sheet to be bent, the material, the bending Angle, etc. This information will determine how you set the parameters of the CNC press brake.   Secondly, each CNC press brake is equipped with a console, the operating panel of the console is covered with a variety of buttons and displays, familiar with the role of these function keys, and understand their position, help to be more handy in the operation process.   Then, according to your bending target, set the parameters of the CNC press brake. This includes choosing the right mold, adjusting the bending force, setting the bending Angle, etc. Make sure the parameters are set correctly so as not to affect the bending effect.   Finally, the sheet that needs to be bent is placed on the work table of the CNC press brake, and the position of the sheet is adjusted as required. Ensure that the plate is placed smoothly to avoid accidents during bending.   ​       Basic operation method of press brake:   1. Turn on the power supply, on the control platform, open the operation switch, press the oil pump to start, oil pump rotation sound.   2. Adjust the stroke, pay attention to the adjustment of the stroke in the use of the press brake, and be sure to debug the press brake before use. There must be a gap when the press brake travels to the bottom, if not, it will cause certain wear to the operation of the machine, so the use of the press brake can be manually or electrically fine-tuning test.   3. The press brake notch selection, select the thickness of the plate is about 8 times the width of the notch. For example, the plate is 5 centimeters, and the notch needs to be about 40 centimeters.   4. The baffle behind the press brake also needs a certain manual or electric fine-tuning.   5. Step on the foot pedal switch can be bent, the foot pedal switch of the press brake can be loosened and stepped on at any time, loosen to stop working, step on to continue bending.   6. When the press brake stops working, turn off the operating switch on the operating table, then turn off the power, clean the press brake table, make its surface clean and tidy, for the next use.   7. After bending is completed, remove the finished product and check it. Ensure that the bending Angle and flatness meet the requirements. If you are not satisfied, you can re-adjust the parameters for bending. Pay attention to maintenance and maintenance of the press brake, which can ensure safe production and long service life of the machine.   ​       After knowing this, you can visit our website, if you need to learn more about CNC press brake or buy CNC machines, you can also consult our sales staff, they can recommend the most suitable industrial Sheet Metal for you. ​

​ Need to know the structure of the parts of the Press Brake (1) : the front structure of the electro-hydraulic CNC servo Press Brake   CNC Press Brake are an essential tool in modern manufacturing processes because of their precision and efficiency in bending sheet metal. A key component of the CNC press brake is the hydraulic servo system, which plays a crucial role in achieving accurate bending results. In this paper, we will focus on the front structure of the hydraulic servo CNC press brake, and study its components and functions.   ​   First, the front structure of the hydraulic servo CNC press brake is usually composed of a strong frame made of high-quality materials such as steel or cast iron. The frame provides the necessary support and stability for the bending process, ensuring that the machine can withstand high pressures and forces during metal bending. At the top of the front structure, there is usually a hydraulic cylinder responsible for applying the necessary force to bend the metal plate. The hydraulic cylinder is powered by a hydraulic pump, which creates the pressure required for bending. The hydraulic pump is controlled by a servo motor to precisely control the bending process.   In addition to the hydraulic cylinder, the front structure of the hydraulic servo NC press includes a bending tool for transforming the metal plate into the desired shape. The bending tool is attached to the hydraulic cylinder and moves up and down to apply pressure to the metal plate. The design and materials of the bending tools may vary depending on the specific requirements of the bending process.   Another important part of the front structure is the CNC control system, which is responsible for programming and operating the CNC press brake. The CNC control system allows the operator to enter the required bending parameters, such as the Angle and length of the bending, and ensure that these parameters are followed accurately during the bending process. In addition, the front structure of the hydraulic servo CNC press brake includes safety features such as a light curtain and an emergency stop button to protect the operator from potential hazards. These safety features are essential to ensure the safe operation of machines and prevent accidents in the workplace.     The front structure of the hydraulic servo CNC press brake is a complex system consisting of various components that work together to achieve precise and efficient bending results. Understanding the front structure of this machine is essential for the operator to maximize its performance and ensure its safe operation, in addition to this, by understanding the function and importance of each component, manufacturers can optimize the performance of their CNC press brakes and improve the quality of their products.   ​   Below we will introduce in detail the name and use of the various parts of the press brake that need to be known.   一,The Upper Beam   The upper beam is the key component of the hydraulic servo CNC press brake. It consists of a master cylinder, a slider and a mold support. The master cylinder is responsible for generating the hydraulic pressure needed to bend the metal plate, while the slider is attached to the plunger and moves up and down to perform the bending operation. A tool used for bending sheet metal.   1 Oil cylinder   Hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and does linear reciprocating motion. The structure is relatively simple and the work is very reliable. The cylinder is basically composed of cylinder and cylinder head, piston, piston rod, sealing device, buffer device and exhaust device. Its input is the flow rate and pressure of the fluid, and the output is the linear motion speed and force, which is fixed on the left and right sides of the press brake, driving the slider to do up and down reciprocating movement.   2 Slider   The slider is a mold component that can slide perpendicular to the direction of the opening and closing die or form a certain Angle with the direction of the opening and closing die in the mold opening and closing work, and drive the upper die to move in a reciprocating straight line relative to the lower die to achieve the bending of the sheet metal and form a certain bending Angle (or arc). The movement of the slider is divided into four processes: boot back to zero, fast drive, working stroke, slider return, and the cylinder, mechanical block, fine-tuning structure to form the slider part, through the hydraulic piston (rod) drive up and down movement, mechanical block by the numerical control system control adjustment value.   3 Quick Clip   The quick clamp is a fast clamping fixed device of the press brake die, which is installed on the slider of the press brake, and is used for fast clamping and fastening and removing the upper die. The quick clamp includes the fixture base and the front pressing plate device, which can adjust the mold to make its strength uniform, prevent the damage of the slide block, and ensure the machining accuracy of the workpiece stably.     ​     二,The Lower Beam   The lower beam provides support for the workpiece during bending. It houses the lower die, which corresponds to the upper die mounted on the upper beam. The lower die is essential for accurately bending the sheet metal and ensuring consistency in the final product.   4 Mold   Die is used for sheet metal stamping forming and separation of the die, under the pressure of the press brake, so that the workpiece has a specified shape of the size of the production tool. The mold is generally divided into upper mold and lower mold, middle plate, guide rail, lower mold seat, cushion block. The mold is an important part of the front structure of the hydraulic servo CNC press brake. The upper mold and lower mold installed on the upper beam and lower beam respectively determine the bending shape and Angle. Proper selection and maintenance of the mold is essential to obtain accurate and consistent bending results.   Die is used for sheet metal stamping forming and separation of the die, under the pressure of the press brake, so that the workpiece has a specified shape of the size of the production tool. The mold is generally divided into upper mold and lower mold, middle plate, guide rail, lower mold seat, cushion block. The installation and disassembly of the mold must comply with the safe use specifications, and the processing parameters of the machine and the mold should be followed when selecting the mold to ensure that the two match each other.   ​     三,Other   5 Front bracket   The front bracket is a device used to support the plate to be bent, which can be adjusted up and down and can be automatically moved with a guide rail. The front bracket bracket is safer and more stable than the manual bracket, ensuring better bending effect.     ​     6 Workbench   The workbench is one of the three major parts of the press brake (left and right cylinder, workbench, slide), composed of the base and the press plate, operated by the button box, so that the motor drives the stop frame to move back and forth, and the moving distance is controlled by the numerical control system. The choice of workbench needs to be considered, under the premise of meeting the processing task, try to choose a relatively short size workbench.   7 Lifting Arm   The hanging arm is used to suspend or support a small control box, which can be turned around in all aspects. Its load-bearing capacity is very strong, and the suspension arm structure is strong and stable. It is made of high-quality aluminum alloy open mold.   ​   8 Operating the Control Panel   The control panel of the hydraulic servo CNC press brake is where the operator enters the bending parameters, monitors the machine status and eliminates any problems that may arise during operation. The control panel is equipped with a user-friendly interface that allows the operator to easily navigate and control the machine. The operation control panel installs the CNC system of the press brake, which is equivalent to the brain of the press brake, and inputs the processing instruction values composed of words, numbers, symbols and graphics to control the press brake to execute the processing program. It can store a variety of different programs, equipped with interface circuits and servo drive devices.   9 CNC control system   The CNC system is the brain of the hydraulic servo CNC press brake, which controls the movement of the upper beam, lower beam and rear baffle to perform the desired bending operation. The CNC control system allows the operator to enter bending parameters, such as Angle, length and material thickness, ensuring consistent and accurate bending results.   ​     10 Electrical Box   The electrical box is a small low-voltage distribution box formed by sealing the gas wiring, measuring instruments, switches and related equipment of the press brake in a metal cabinet. Electrical box is generally installed on the side of the press brake, small size, simple operation, high safety factor.   11 Deflection compensation   Deflection compensation is a compensation for the deflection deformation of the slider in order to ensure the accuracy of the workpiece. The functions of deflection compensation include: Angle compensation, length compensation and clearance error compensation. Compensation methods are: hydraulic compensation and mechanical compensation. The compensation points of mechanical compensation are more, which can make the bending effect achieve the expected effect, and the relative stability of use is more lasting.   ​     12 Foot   Foot is one of the four main bodies (people, equipment, system, foot) of the press brake, which integrates the functions of emergency stop, circulation, and single remote control. The foot can freely control the left and right movement of the finger, open and close the machine, and integrate the control of the machine tool. At the same time, it can also be installed with WIFI module to achieve networking, no gap monitoring and management in the whole area, to achieve simple management.     After knowing this, you can visit our website, if you need to learn more about CNC machines or buy machines, you can also consult our sales staff, they can recommend the most suitable industrial CNC machine for you. ​

​ Press Brake Bending Software for Accuracy and Efficiency   一、Introduction   With the continuous development of technology and production processes, CNC press brakes have become essential production machines for most enterprises. Through advanced control systems, press brakes can perform precise and efficient metal sheet bending. The precision and efficiency of metal sheet forming are important factors in ensuring manufacturing quality and reducing manufacturing costs. The core of the press brake control system - press brake bending software is an important tool to ensure the accuracy and efficiency of metal bending.In this article, we will explore the working principle, benefits, accuracy and other aspects of press brake software. We will also list some common issues related to press brake software, as well as how to choose press brake software.   ​     二.What Is Press Brake Software？   The software for press brakes is a specialized computer program used to control bending machines. A press brake is a machine that bends metal sheets or other materials into desired shapes, and its software is a tool that helps operators control the machine by entering parameters for precise bending operations. These software programs typically have user-friendly interfaces that can display real-time operational information and graphical simulations, making it easier for operators to control the machine during bending operations.     The software for press brakes usually has multiple functions, including predicting and optimizing material deformation and bending angles during the bending process, as well as automatically generating suitable bending programs. Additionally, some advanced press brake software can integrate with CAD software to achieve automatic generation of bending drawings and visual process planning. With these advanced features, operators can perform bending operations more efficiently, reduce the likelihood of human error, and improve production efficiency.     三. How Does Press Brake Software Work?   Bending machine software is a computer program designed to control the operation of bending machines. This software, by connecting with the bending machine, can precisely control the action of the machine to ensure the accurate bending and forming of the metal material. When using the bending machine software, the operator first enters the necessary parameters according to the design requirements, such as material type, thickness, bending Angle and length. The software calculates the ideal bending sequence and machine action according to these parameters, and then sends instructions to the bending machine through the controller to make it bend according to the set requirements.     The working principle of the bending machine software is mainly realized by mathematical models and algorithms. According to user input parameters and design requirements, the software uses geometry and mechanics principles to calculate the best bending scheme to ensure the quality and accuracy of the final product. In the calculation process, the software also takes into account factors such as the strength and elasticity of the material to avoid problems such as cracks or deformation during bending. Therefore, the bending machine software can not only improve production efficiency, but also ensure product quality and consistency.   Overall, press brake software is a powerful and complex engineering tool that plays an important role in modern manufacturing. By setting parameters reasonably and using the right software, operators can quickly and accurately complete complex bending tasks, improving production efficiency and product quality. Therefore, the understanding and mastery of the bending machine software is of great significance to enhance the competitiveness and development of the manufacturing industry.   1. Detailed Technical Details   Here are the general steps for operating press brake software, although different types of press brake software have different functions and operational details. Detailed operation steps still need to be referenced from the user manual of the press brake software. Import CAD files: Import the CAD file of the parts (usually in DWG, DXF, etc. formats) into the press brake software.   Material and parameter setting: Input material characteristics, elastic modulus, etc., as well as relevant parameters of the press brake, such as clamping force, bending angle, and bending radius. Layout and setting: Arrange the 3D model in the software and select the appropriate bending sequence according to requirements, which determines where to bend, use punches and dies, and bending order, etc. Numerical calculation: After all parameters are set, the software performs numerical calculations on the entire model, typically using the FEA method. This method discretizes the raw sheet metal parts into many small pieces and then analyzes and calculates the mechanical properties of each small piece, obtaining its deformation and stress state. Simulation and optimization: Use the simulation function provided by the software to simulate the part bending process based on the calculation results and perform model acceptance. If there are problems with the model, it can be adjusted and optimized until it meets design requirements. Output results: After completing the simulation, optimization, and other operations, the software outputs all the required parameter information for the bending process, which can be used for on-site operation in the factory.     四.How to Improve the Accuracy of Press Brake Software?   Using a press brake for bending, even the slightest angle and size deviation can lead to rework or a scrap of workpieces. The advanced features of press brake software greatly guarantee the accuracy and efficiency of workpiece bending.     Firstly, press brake software can predict modelling. Operators can model the bending process through tools such as CAD/CAM and 3D simulation software before actual processing.By analyzing different simulation scenarios, problems can be discovered before the actual operation, and parameters, processes, tools, and materials can be optimized in time. This can eliminate workpiece bending errors caused by design factors and reduce costs.   Secondly, press brake software has the function of automatic measurement and synchronized adjustment. Sensing technologies such as laser scanners, cameras, or weighing sensors can be integrated with press brake software.Real-time measured bending angles, positions, and bending forces can be fed back to the control system, which adjusts parameters according to predetermined targets. This is more timely and accurate and ensures consistency and repeatability throughout the entire process than manual measurement in the past. Finally, press brake software can analyze and optimize data. All data can be saved in the software. By collecting and analyzing previous bending operation data, press brake software can improve programs.This optimizes the bending process and improves the accuracy, efficiency, and quality of workpiece bending.   When using press brake software, the following points should also be noted to maximize the optimization of the bending process. Choose the bending angle and curve shape reasonably. Improper setting of the bending angle and curve shape can still cause problems with the workpiece. Conduct sufficient testing. Before using press brake software for bending processing, it is necessary to conduct sufficient testing of relevant programs to ensure that they can operate normally and produce accurate tooling setups and workpieces. Continuously optimize and upgrade. The press brake bending software is a constantly evolving and maturing technology, and we need to constantly optimize and upgrade it to improve its performance and stability.     五.Advantages of Press Brake Software   The press software system is an advanced technology that plays a key role in modern manufacturing. This software system helps operators operate the bender more efficiently and precisely when bending and machining materials. Compared with the traditional manual operation, the bending machine software system has many advantages.   First of all, the software system of the bending machine has extremely high accuracy and controllability. By pre-setting parameters and procedures, the operator can intuitively adjust the various parameters of the bender within the system, ensuring that the required accuracy is achieved with each bend. This can not only improve work efficiency, reduce waste, but also ensure product quality.   Secondly, the software system of the bending machine has a strong degree of automation. The operator only needs to input relevant data and parameters on the interface, and the software system can automatically control the bending machine for processing, which greatly reduces the labor intensity of the operator and improves the production efficiency. At the same time, the system can also be automatically adjusted according to different workpieces and requirements, greatly improving the flexibility and applicability of the equipment.   In addition, the bending machine software system also provides powerful data management and analysis functions. The system can record and store the process data and results of each processing, which provides convenience for the monitoring and management of the production process. By analyzing this data, operators can adjust parameters and optimize processes in a timely manner, thereby continuously improving production efficiency and product quality. In general, the advantages of the bending machine software system are its high precision, automation, flexibility and data management functions, which will bring more opportunities and challenges to the development of modern manufacturing.   六. Common Press Brake Software   Press brake software has different brands, and the same brand also has different models. The following introduces some common press brake software of different manufacturers.     1. AMADA Amada is a globally renowned machinery brand. Its press brake software provides powerful functions for its own press brakes. Its software can achieve remote control and management through automation and can predict and optimize bending processing products. It can also predict based on different materials and requirements to provide the best processing plan and reduce human errors.   2. Delem Delem software from the Netherlands is an application for programming and simulating CNC press brakes. It supports multiple languages and operating systems and can achieve efficient and accurate bending processing. Delem is characterized by its simple operation, accurate calculation, and good stability.   3. LVD The most distinctive feature of LVD press brake software is its intuitive interface, which allows operators to program and optimize bending operations easily. LVD press brake software also provides advanced features such as automatic gear positioning and customizable tool libraries. It even can be compatible with different press brakes, reducing the cost of software replacement. 4. Bystronic Bystronic, a German brand, provides comprehensive offline programming solutions for CNC press brake programming and simulation. The 3D simulation function of Bystronic's press brake software features 3d visualization of the entire bending process. It can be integrated with CAD/CAM software, production management software, and intelligent data analysis tools.   5. Trumpf Trumpf's software also has advanced features such as automatic bending sequences, automatic tool selection, and tool setting optimization. Operators can interactively change press brake programming parameters, customize bending simulations, and maximize speed, quality, and efficiency.     七. Factors to Consider When Choosing Press Brake Software Products   When choosing software for a bending machine, several factors need to be considered to ensure that the selected product meets the specific needs of the user and maximizes efficiency. A key factor to consider is the software's user interface. The software should be user-friendly and intuitive, with menus and options that are easy to navigate. This is important to ensure that operators can quickly learn how to use the software, reduce training time, and increase productivity. In addition, a user-friendly interface can also reduce the possibility of errors, as operators are less likely to make mistakes when using the software.   Another important factor to consider when selecting press software is compatibility with existing equipment and systems. The software should be able to integrate seamlessly with other machines and software in the production process. This will help simplify operations and increase efficiency, allowing for the automatic transfer of data between different systems. Compatibility with existing equipment is also important to ensure that the software can effectively communicate with the bender and accurately control its functions. In addition to compatibility with existing devices, it is also important to consider the features and functions of the software when making a decision. The software should have all the necessary tools and features to meet the specific needs of the user, such as the ability to create complex bends, calculate bend margins, and simulate the bending process. It should also have advanced features such as automatic tool selection and collision detection to further improve efficiency and accuracy. In addition, the software should have strong reporting and analysis capabilities to track performance and identify areas for improvement.   Cost is also an important factor to consider when choosing press software. The software should provide a good price/performance ratio, providing a combination of high performance and affordability. It's important to consider not only the upfront cost of the software, but also any ongoing maintenance and support expenses. In some cases, if it offers advanced features that can significantly improve productivity and efficiency, then the investment in more expensive software may be worth it.     八. Conclusion   Bending machine software is playing an increasingly important role in modern manufacturing. With the continuous progress of science and technology and the development of artificial intelligence technology, the bending machine software will become more and more intelligent and automated, and can better meet the needs of production. In the future, bending machine software will become more and more popular and become an integral part of the manufacturing production process.   In general, the bending machine software is an important tool that can assist the operation of the bending machine, improve production efficiency and quality, and ensure the accuracy and consistency of product processing. By continuously optimizing and updating software technology, improving the accuracy and automation level of bending machine software will make greater contributions to the development of modern manufacturing industry. It is hoped that the future can see the wide application of bending machine software in the manufacturing industry and the development of more intelligent.   After knowing this, you can visit our website, if you need to learn more about press brake or buy a machine, you can also consult our sales staff, they can recommend you the best press brake or CNC machine for you. ​

​ Key Components of a Hydraulic Shearing Machine   一, Introduction   Hydraulic shearing machine is a kind of cutting machine used for cutting sheet metal and metal plate in various industries. The machine operates according to the principle of hydraulic pressure to generate the required pressure for cutting, offering greater control and adaptability for various cutting tasks. Due to its efficiency, accuracy, and reliability, it is widely used in industries such as metal fabrication, automotive, aerospace, and construction.   ​ This article will give you a comprehensive understanding of the key components of hydraulic shear machines and how to properly maintain them to ensure that these machines remain reliable and effective in modern production environments. As technology continues to advance, hydraulic shears are likely to become more complex, incorporating new functions and capabilities to meet the evolving needs of the industry.     二,Key Components of a Hydraulic Shearing Machine   1.Frame Part   The frame of the hydraulic shearing machine is usually made of high quality steel and is designed to provide a strong and stable base for the cutting operation. Frames are usually constructed using welding techniques to ensure strength and durability. The frame supports the various parts of the shears, such as the hydraulic system, the cutting blade and the rear stop. It also provides mounting points for motors and other moving parts of the machine. The frame of the hydraulic shearing machine is designed to withstand the high forces and vibrations generated during cutting, ensuring smooth and accurate operation.   2. Support Structures   Support structures are critical for maintaining stability and precision. These structures often consist of: Crossbeams and Reinforcements: Provide additional strength and rigidity to the mainframe, distributing mechanical loads evenly and minimizing deformation. Base and Footings: The base must be securely anchored to the shop floor, typically using bolted connections to ensure it remains immobile during operation. Column Supports: Vertical columns or posts support the upper frame and help maintain blade alignment, ensuring consistent and accurate cutting action.   ​   3.Hydraulic System   The hydraulic system is the power plant of the hydraulic shearer and provides the necessary force to perform accurate and efficient shearing. The hydraulic system of a hydraulic shearing machine consists of several key components, including hydraulic pump, hydraulic cylinder, hydraulic tank, valve and hose. The hydraulic pump is responsible for generating the necessary hydraulic pressure to power the hydraulic cylinder, which is used to move the cutting blades of the machine. The hydraulic tank stores hydraulic oil, while the valves control the flow of hydraulic oil to the various components of the system. Understanding the composition of the hydraulic system and its specific role can improve the overall efficiency and reliability of the hydraulic shear.   (1)Hydraulic Pump Types and Functions   A key component of the hydraulic shearing machine is the hydraulic pump, which plays a crucial role in the overall function of the machine. There are several types of hydraulic pumps used in hydraulic plate shears, each with its own unique characteristics and functions.   A common type of hydraulic pump used in hydraulic shears is the gear pump. Gear pumps are known for their simplicity, efficiency, and reliability. They generate a hydraulic flow by using two meshing gears. Gear pumps are suitable for applications where steady hydraulic oil flow is required. In hydraulic plate shears, gear pumps are often used for low-pressure applications where precise cutting is not a priority.   Another type of hydraulic pump commonly used in hydraulic shears is the vane pump. Vane pumps operate using a rotor with blades that go in and out to generate a hydraulic flow. Vane pumps are known for their quiet operation and ability to handle high pressures. In hydraulic plate shears, vane pumps are commonly used for applications that require higher pressure and precise cutting.   Piston pump is another type of hydraulic pump used in hydraulic plate shears. Piston pumps operate by using a piston to generate a hydraulic flow. They are known for their high efficiency and ability to handle high pressures. In hydraulic plate shears, piston pumps are commonly used for applications that require high pressure and precise cutting.   The type of hydraulic pump used in hydraulic plate shears depends on the specific requirements of the application. Factors such as pressure, flow rate, and precise cutting requirements will determine the most suitable pump for the job. It is crucial to select the appropriate hydraulic pump to ensure the best performance of the hydraulic plate shears and achieve the desired cutting effect.   (2)Hydraulic Cylinders and Their Roles   The hydraulic cylinder in the hydraulic shearing machine is responsible for providing the force required to cut the metal plate. It is a mechanical actuator that converts hydraulic energy into linear force and motion. The hydraulic cylinder consists of a piston connected to a rod that moves back and forth inside a cylindrical chamber filled with hydraulic fluid. When hydraulic pressure is applied to one side of the piston, it moves in the opposite direction, applying a force to the piston rod.   The main function of the hydraulic cylinder in the hydraulic shearing machine is to generate the cutting force required to shear the metal plate. The hydraulic system of the machine transfers hydraulic pressure to the cylinder, causing the piston to move and apply force to the cutting blade. This force is essential to easily and accurately cut thick or tough metal sheets. Without hydraulic cylinders, plate shears will not be able to operate efficiently or effectively.   In addition to providing cutting forces, the hydraulic cylinder allows controlling and adjusting the cutting operation. By adjusting the hydraulic pressure applied to the cylinder, the operator can adjust the cutting speed, force, and depth according to the specific requirements of the metal sheet being processed. This level of control is essential to ensure accurate and consistent cutting and to prevent damage to the machine or the material being cut.   (3)Hydraulic Tank and Its Use   Hydraulic fuel tanks of hydraulic shears are usually made of high quality steel to ensure durability and corrosion resistance. The fuel tank is designed to hold a certain amount of hydraulic oil, which is essential to maintain the normal operation of the machine. Hydraulic oil circulates through the system to provide the necessary pressure for efficient and accurate cutting of the metal plate. Proper maintenance of the hydraulic tank is essential to ensure the service life and efficiency of the machine.   One of the key considerations when using hydraulic shears is to ensure that the hydraulic tank is filled with the appropriate type and amount of hydraulic fluid. Using the wrong type of hydraulic fluid or failing to maintain the proper level can cause malfunction and possibly damage the machine. Regular checks of the hydraulic tank and level are necessary to prevent any potential problems and ensure smooth operation of the machine.   In addition to regular inspection and maintenance, it is also important to monitor the temperature of the hydraulic oil in the tank. High temperatures degrade the quality of hydraulic fluids and may cause overheating of machine components. Appropriate ventilation and cooling systems should be equipped to help maintain the optimum temperature of the hydraulic oil in the tank. Monitoring the temperature of the hydraulic oil and taking appropriate measures to regulate it helps prevent premature wear and damage to the machine.   (4)Valves and Control Mechanisms   Valves regulate the flow and pressure of hydraulic fluid within the system, ensuring that the hydraulic cylinders operate smoothly and precisely:   ​   Control Valves: These valves direct the flow of hydraulic fluid to the desired actuator or cylinder. They can be manually operated or controlled electronically for automated systems. Relief Valves: These safety valves protect the system from excessive pressure by allowing fluid to bypass the pump when pressure exceeds a set limit. This prevents potential damage to the system components. Check Valves: These valves allow fluid to flow in one direction only, preventing backflow that could disrupt system operation and efficiency.   4.Shearing Blades   (1)Blade Material Types and Properties   The material selection for the cutting blades of hydraulic plate shears is crucial because the blades need to withstand the high forces and pressures applied during the cutting process. The blade material should have high hardness, strength, and wear resistance to maintain sharp and precise cutting over time. The commonly used materials of hydraulic shearing machine blades include high-speed steel, tool steel, hard alloy and various alloys. Each material has its unique characteristics and advantages, and the choice will depend on the specific requirements of the cutting application.   High speed steel is a popular choice for hydraulic plate shears blades because of its excellent hardness and wear resistance. It maintains a sharp cutting edge even in high temperature conditions, making it suitable for cutting hard materials such as stainless steel and aluminum. Tool steel is another common material for blade cutting and is known for its high strength and toughness. Tool steel blades are durable and can withstand heavy cutting operations, making them ideal for industrial applications.   Cemented carbide is a more expensive but very durable material commonly used in hydraulic shearer blades. Compared with steel blades, carbide blades have excellent hardness and wear resistance, making them suitable for cutting abrasive or high-strength materials. However, if not handled carefully, the carbide blade will be more brittle and easy to crumble or break. Alloys such as chrome-vanadium and chrome-molybdenum are other options for hydraulic shears blades that offer a good balance between hardness, toughness, and corrosion resistance.   The specific requirements of the cutting application, such as the type and thickness of the material to be cut, the cutting speed and the required cutting quality, must be considered when selecting the material for the hydraulic shears blade. The choice of material also depends on the budget and maintenance requirements of the machine. It is essential to consult a machine manufacturer or material expert to determine the blade material best suited for a particular cutting requirement.   ​   (2)Design and Shape of Shearing Blades   One of the core cutting tools in the hydraulic shearing machine is the blade, and its design is crucial to achieve clean and accurate cutting. The cutting blades must be designed to withstand the high pressures and forces applied during the cutting process. They must also be able to maintain their sharpness for a long time to ensure consistent cutting quality.   There are a wide variety of cutting blades used in hydraulic plate shears, each with its own unique shape and design. The most common types of cutting blades include straight blades, vertical blades, and curved blades. Straight blades are mainly used to cut straight lines, while vertical blades are used to cut curves. On the other hand, curved blades are used to cut complex shapes and patterns.   The shape of the cutting blade is directly related to the type of material being cut and the desired cutting result. For example, when cutting thicker materials such as steel or aluminum, straight blades with larger cutting angles are usually used to provide better cutting force and cutting efficiency. On the other hand, when cutting thin materials, curved blades with smaller cutting angles are usually preferred to achieve more precise and clean cuts.   The geometry of the cutting edge is another key aspect of the design of cutting inserts for hydraulic plate shears. The geometry of the cutting edge determines the required cutting force, cutting speed, and quality of the cutting edge. Single-Edge Blades: These blades have a single cutting edge and are used for straightforward shearing tasks. They are easy to maintain and sharpen. Double-Edge Blades: Featuring two cutting edges, double-edge blades can be reversed, effectively doubling their lifespan before needing maintenance. Four-Edge Blades: These blades have four cutting edges, allowing them to be rotated and used multiple times before regrinding. They are highly efficient for high-volume cutting operations. Bowtie Blades: Designed for specific cutting applications, bowtie blades have a unique shape that enhances cutting performance and reduces material wastage.   (3)Blade Adjustment and Maintenance   Properly maintaining and adjusting shearing blades ensures clean, precise cuts. Key practices include: Blade Gap Adjustment: The gap between the upper and lower blades must be carefully adjusted based on the thickness and type of material being cut. An incorrect gap can lead to poor cut quality and increased wear on the blades. Regular Sharpening: Maintaining sharp blades is essential for achieving precise cuts and extending blade life. Regular sharpening prevents the blades from becoming dull, which can cause material deformation and increased machine strain. Regrinding refers to the process of sharpening the blade edges to restore their cutting ability. Lubrication: Ensuring that the blades and their mounting hardware are well-lubricated reduces friction and wear. Proper lubrication also helps in achieving smoother cuts and prolonging blade life. Inspection and Replacement: Periodic inspection of blades for signs of wear, chipping, or damage is critical. Blades should be replaced or regrinding promptly to maintain cutting efficiency and prevent potential machine damage.   5.Back Gauge System   (1)Purpose of the Back Gauge   Hydraulic shear backstop systems are useful because they improve the accuracy and efficiency of the shear process. By precisely positioning the material before cutting, these systems ensure consistent and accurate cutting, thereby reducing material waste and increasing overall productivity. In addition to improved cutting accuracy, the backstop system offers greater flexibility in terms of the types of cuts that can be performed. This is particularly important in industries that require high precision cutting, such as metal fabrication and manufacturing.   ​   (2)Types of Back Gauge Systems   There are two main types of backstop systems used in hydraulic plate shears: manual and CNC. Manual backstop systems require the operator to manually adjust the position of the material before cutting. While these systems are cost effective and easy to operate, they may not provide the precision and accuracy required for complex cutting tasks.   On the other hand, CNC backstop systems use computer numerical control to automatically position the material before cutting. These systems have higher precision, accuracy, and repeatability compared to manual systems. The CNC backstop system can store multiple cutting programs, allowing for quick and easy setup of different cutting tasks. The CNC backstop system also allows the execution of complex cutting tasks, such as beveling and multiple cuts of the same material. This versatility enables manufacturers to produce a wider range of products with varying levels of complexity. In addition, they can be integrated with other machine functions to increase efficiency and productivity.   (3)Components and Features   Modern back gauge systems come equipped with various features to enhance their functionality and ease of use: Multiple Axes of Movement: Allows for complex positioning and bending operations. Brushless Motors: Ensure high-speed, accurate movements, often connected through protocols like EtherCAT (an industrial network protocol that ensures high-speed communication between the motor and control system). Micrometric Adjustments: Stop-fingers with micrometric adjustments enable precise height and lateral positioning. Additional Features: May include hydraulic tool clamping, laser angle measurement, and sheet-following arms for improved versatility.   6.Control System   ​   The control system of hydraulic plate shears consists of several key components, including programmable logic controller (PLC), sensors, hydraulic valves, and human-machine interface (HMI). The PLC acts as the brain of the system, receiving inputs from sensors and sending signals to hydraulic valves to control the cutting process. The sensor is responsible for detecting the position of the metal plate and feeding this information back to the PLC, while the hydraulic valve regulates the hydraulic oil flow to the cutting blade. The HMI allows the operator to monitor and adjust various parameters, such as cutting speed and blade pressure, to ensure accurate and consistent cutting results.   One of the most important functions of the hydraulic shearing machine control system is the position control. The PLC uses feedback from the sensors to accurately position the cutting blade relative to the metal plate, ensuring precise and clean cutting. The operator can set the desired cut length on the HMI and the PLC will adjust the position of the blade accordingly. In addition, the control system can adjust cutting speed and blade pressure to optimize cutting efficiency and minimize material waste.   (1)Manual Control Systems   Manual control systems rely on direct operator input to manage the shearing process. These systems typically include: Handwheels and Levers: Used for adjusting blade positioning and back gauge settings. Example: An operator may use a handwheel to adjust the blade position before each cut, relying on their experience to achieve the desired precision. Simple Switches and Buttons: For initiating the cutting process and other basic operations. While manual systems are cost-effective and straightforward, they require significant operator skill and experience to achieve consistent results.   (2)Automated Control Systems   Automated control systems, particularly those integrated with CNC technology, offer advanced capabilities and precision. These systems incorporate electronic components and software to automate various aspects of the shearing process. Key features include: Programmable Logic Controllers (PLCs): Industrial computers that control the machine's functions based on pre-programmed instructions. They receive input from sensors and other devices, process the data, and execute commands to control actuators and other machine components. Human-Machine Interface (HMI): User-friendly interfaces for operators to interact with the machine. Touchscreens and graphical displays allow for easy programming, monitoring, and adjustment of machine settings. CNC Integration: Offers the highest level of automation and precision, enabling complex cutting patterns and repeatability, reducing the need for manual intervention. CNC systems can store multiple cutting programs, allowing for quick setup changes and increased productivity.   (3)Integration with CNC Technology   In addition to automated controls, CNC integration takes precision and efficiency to the next level. CNC technology significantly enhances the capabilities of hydraulic shearing machines, offering benefits such as: Precision and Accuracy: Ensures precise control over blade movements and back gauge positioning, resulting in highly accurate cuts. This is particularly important for industries requiring tight tolerances, such as aerospace and automotive manufacturing. Repeatability: CNC machines can execute the same cutting program repeatedly with minimal variation, ensuring consistent quality across large production runs. Complex Cutting Patterns: Allows for the creation of intricate cutting patterns that would be difficult or impossible to achieve manually. This flexibility is valuable for custom fabrication and specialized applications.   (4)User Interface and Ease of Operation   Modern control systems prioritize ease of operation, making it simpler for operators to manage the shearing process. Key aspects include: Intuitive HMIs: Touchscreen interfaces with graphical displays make it easy for operators to set up and monitor machine operations. Visual aids, such as diagrams and animations, help guide users through complex procedures. Pre-Programmed Cutting Modes: Many machines come with pre-programmed cutting modes for common tasks, reducing setup time and operator error. Diagnostic and Maintenance Alerts: Advanced control systems can provide real-time diagnostics and maintenance alerts, helping operators identify and address issues before they lead to significant downtime.   7.Hold-Down Mechanism   The hold-down mechanism in hydraulic shearing machines is a critical component that ensures material stability during the cutting process. By securing the material in place, the hold-down mechanism prevents movement and slippage, leading to precise cuts and enhanced safety.   ​   (1)Function and Importance of Hold-Down Clamps   Firstly, the pressure clamp is responsible for holding the metal plate in place during the cutting process. Without a firm clamping device, the metal plate may move or move during the cutting process, resulting in inaccuracies and defects in the final product. The pressure clamping device applies consistent and uniform pressure to the metal plate, ensuring that it remains stable and stationary throughout the cutting process.   Secondly, pressure clamping fixtures help to reduce waste and improve efficiency during metal processing. By holding the metal plate firmly in place, the jig fixture reduces the possibility of material waste due to misaligned cuts or mispositioning. This not only saves time and money, but also improves the overall quality of the finished product.   In addition, the pressure clamping device helps to ensure the safety of the operator and the machine. By holding the sheet metal firmly in place, the jig fixture reduces the risk of accidents and injuries that can occur when the sheet metal moves or moves during the cutting process. This not only protects the operator, but also prevents damage to the machine and ensures its service life and reliability.   In addition, pressure clamping devices play a crucial role in achieving precise and accurate cutting of metal plates. By holding the sheet firmly in place and maintaining consistent pressure, the clamping fixture helps ensure that the cutting is performed with the required precision and accuracy. This is particularly important in applications where tight tolerances and precise measurements are required.   (2)Hydraulic Hold-Downs   Hydraulic pressure is the use of hydraulic cylinder to apply clamping force, its advantages lie in precise control, high pressure capability. Hydraulic pressing is mainly used for heavy duty applications and materials that require significant clamping forces. In high-volume automobile manufacturing plants, hydraulic ballast is preferred due to its high pressure capability and precise control.   8.Safety Features in Hydraulic Shearing Machines   (1)Safety Guards   Safety guards are physical barriers that prevent operators from coming into contact with hazardous machine parts, such as blades and hold-down mechanisms. Typically made of transparent or mesh materials, these guards allow visibility while maintaining protection. Types of Safety Guards: Fixed Guards: Permanent barriers that provide constant protection. Adjustable Guards: Can be repositioned to accommodate different tasks. Interlocking Guards: Automatically shut down the machine if removed or opened. Materials Used in Safety Guards: Polycarbonate: Transparent and impact-resistant. Steel Mesh: Durable and provides visibility.   (2)Emergency Stop Buttons   Emergency stop buttons are strategically placed around the machine for quick access, allowing operators to halt operations swiftly during emergencies. These buttons are typically large and red, making them easily identifiable.   (3)Light Curtains   Light curtains are optoelectronic devices that create an invisible safety barrier around dangerous areas. If any object or person interrupts the light beam, the machine stops immediately. Explanation of Optoelectronic Devices: These devices use light beams to detect interruptions, triggering a safety response.   (4)Two-Hand Control Systems   Two-hand control systems require the operator to use both hands to press separate buttons simultaneously to start the cutting process. This ensures hands are away from the cutting area when blades are in motion.     三,Frequently Asked Questions   1.How often should maintenance be carried out on a hydraulic shearing machine?   To ensure optimum performance and service life of hydraulic shears, regular maintenance is essential. One of the key issues that arises in the maintenance of hydraulic shears is how often they should be serviced. The frequency of maintenance of hydraulic shears depends on several factors, including usage, working conditions, and manufacturer recommendations. Generally, it is recommended that hydraulic shears be maintained at least once every six months to a year.   Regular maintenance of hydraulic plate shears is necessary to prevent failures and ensure smooth operation. Over time, dust, debris, and metal shavings can accumulate in the machine, causing clogging and performance degradation. These problems can be avoided by performing routine maintenance, such as cleaning and lubricating the machine. In addition, regular inspections can help identify any potential problems before they escalate into costly repairs. Checking for leaks, worn parts, and proper alignment are basic tasks that should be included in the maintenance plan.   The frequency of maintenance of a hydraulic shearer may also depend on the amount of work it handles. Machines for daily use or for heavy cutting may require more frequent maintenance than less frequently used machines. The type of material being cut also plays an important role in determining the maintenance interval. Cutting abrasive materials causes more wear and tear on the machine and therefore requires more frequent maintenance. In addition, environmental factors such as temperature and humidity affect the performance of the machine and require more frequent maintenance.   Manufacturer recommendations should also be taken into account when determining the maintenance frequency of hydraulic shears. Each machine is accompanied by a set of guidelines provided by the manufacturer on how often it should be maintained and what specific maintenance tasks need to be performed. Following these recommendations helps ensure that the machine is operating in optimal condition and minimizes the risk of unexpected failure. Ignoring the manufacturer's recommendations can lead to degraded performance, shortened machine life, and safety hazards for the operator.   Specific operations include: Routine Inspections: Daily or weekly visual and mechanical inspections to identify wear and damage. Lubrication: Regular lubrication of moving parts according to the manufacturer's specifications. Hydraulic Fluid Maintenance: Checking and replacing hydraulic fluid every 6-12 months, depending on usage and manufacturer guidelines. Cleaning: Keeping the machine clean from metal shavings and debris. Calibration and Adjustment: Periodically calibrating and adjusting critical components like the back gauge and blade gap.   2. What are common troubleshooting steps for hydraulic shearing machines?   Hydraulic plate shearing machine is an important equipment for cutting metal plate in all walks of life. But, like any other machine, it is occasionally prone to failure. Understanding common troubleshooting steps for hydraulic shears is essential to ensure smooth operation and minimize downtime.   One of the most common problems with hydraulic plate shears is oil leakage. This may be caused by wear of the seal or loose fitting. The first step in eliminating a leak is to identify the source of the leak. Once the source has been identified, the next step is to replace the faulty seal or tighten the joint. Regular inspection of seals and fittings helps prevent future oil spills.   Another common problem with hydraulic plate shears is blade misalignment. Blade misalignment can lead to poor cutting quality and machine damage. To fix this, be sure to first check the blade alignment using a ruler. If misalignment is detected, the blade should be properly re-aligned according to the manufacturer's specifications. Regular maintenance and blade alignment checks help prevent this problem.   In some cases, hydraulic shears may experience slow or inconsistent cutting speeds. This can be caused by a variety of factors, such as low oil levels, clogged filters, or hydraulic element wear. To solve this problem, the first step is to check the oil level and replace the filter if necessary. If the problem persists, it may be necessary to inspect and replace any worn hydraulic components.   One of the more serious problems that can occur in hydraulic plate shears is the failure of the hydraulic system. This can be caused by a range of factors, such as pump failure, valve blockage, or hydraulic oil contamination. Troubleshooting a hydraulic system Failure A failure requires a thorough inspection of the hydraulic components to determine the root cause of the problem. Once the cause is identified, proper repair or replacement can be performed to restore the hydraulic system to working condition.   In summary, understanding the common trouble shooing steps of hydraulic plate shears is essential to ensure their optimal performance and service life. Regular maintenance, inspection, and timely repair of any problems help prevent costly downtime and ensure smooth operation of hydraulic plate shears in various industrial applications. By following these troubleshooting steps, operators can effectively diagnose and solve problems with hydraulic shears, ultimately improving their efficiency and reliability.   3. How has CNC technology impacted the control systems of hydraulic shearing machines?   Numerical control technology is through electronic equipment and computer technology to achieve machine tool automation control of a technology. Hydraulic shearing machine is a common metal processing equipment used to cut metal sheet. Numerical control technology can greatly improve the control accuracy and efficiency of hydraulic shear machine, making it more stable and reliable in the production process.   Firstly, numerical control technology can achieve more accurate motion control in the control system of hydraulic shear machine. The traditional hydraulic shearing machine relies on manual control by the operator, which is easy to be affected by human factors, resulting in low machining accuracy. The use of numerical control technology, through the preset program to control the trajectory and speed of hydraulic shearing machine, so as to achieve accurate cutting, improve processing accuracy and efficiency.   Secondly, numerical control technology can also realize the remote monitoring and intelligent control of hydraulic shearing machine. Through the connection with the computer network, the operator can monitor the running state and processing situation of the hydraulic shear machine through the remote monitoring system in real time, adjust the parameters and procedures in time, and realize real-time control. This not only improves the efficiency of production management, but also reduces human intervention and reduces labor costs.   In addition, CNC technology can also realize the automatic operation of hydraulic shear machine. For some complex cutting processes and multi-step machining operations, numerical control technology can realize automatic operation through programming, improve production efficiency and reduce human errors. The operator only needs to simply set parameters and procedures, and the hydraulic shear machine can automatically complete the processing according to the set path and speed, greatly improving production efficiency and quality.   In general, numerical control technology has a profound influence on the control system of hydraulic shearing machine. By realizing precise motion control, remote monitoring and intelligent control, as well as automatic operation, numerical control technology can improve the production efficiency, processing accuracy and production management level of hydraulic shear machine, so that it plays a more important role in modern manufacturing industry. With the continuous development of technology, numerical control technology will further improve the control system of hydraulic shearing machine, and promote the development and application of this field.     四,Summary   In short, hydraulic plate shears are essential tools in the metal working industry, providing a reliable and effective method for precisely cutting various types of metal plates. The key components of the hydraulic shearing machine include the hydraulic cylinder, the control panel, the blade, the shearing table and the back stopper, each of which plays a crucial role in the cutting process. Safety features such as guards, emergency stop buttons, safety interlocks, and overload protection systems are essential to ensure operator safety and prevent accidents.   After knowing this, you can visit our website, if you need to learn more about hydraulic shearing machine or buy a machine, you can also consult our sales staff, they can recommend you the best hydraulic shearing machine or CNC machine for you. ​

Strong industry "enterprise history—— Practicing independent research and development and manufacturing of old state-owned enterprises in China to develop new quality productivity and bring new machines to life   Beijing Beiyi Machine Tool Co., LTD., a subsidiary of Beijing Jingcheng Electromechanical Holdings Co., LTD., is a leading enterprise in China's machine tool industry. Its products are widely used in key industries of national economy such as automobiles, ships, power generation, rail transportation, molds and machinery. Many times undertook the national "high-grade CNC machine tools and basic manufacturing equipment" and other major scientific and technological special projects. The breakthrough of Beijing Beiyi Machine Tool Co., Ltd. in the field of heavy-duty CNC gantry milling machines. Through cooperation with INTERNATIONAL advanced enterprises, THE company has mastered the manufacturing technology of heavy CNC Gantry milling machine, and successfully manufactured the CNC heavy bridge Gantry 5-axis turning and milling compound machine with the largest span. This machine tool has a maximum width of 10.5 meters, a processing height of 7.5 meters, and a spindle power of 105 kilowatts. It has extremely high processing ability and accuracy, and is widely used in the field of heavy machinery manufacturing. The high-precision gantry series products manufactured by Beyi machine tool are compared with German high-end products, and can achieve straightness less than 0.005mm/m and repeat positioning accuracy less than 0.002mm. Its accuracy and performance have reached the level of world-class products. XKAU2750×220 CNC bridge type double gantry boring and milling machine, XKA28105×300 CNC moving beam bridge type double gantry milling machine, XKAU2890×300 CNC bridge type double gantry boring and milling machine, known as the North One machine tool "three Jianke", successively set a new price record for a single golden cutting machine tool. Among them, the XKA28105×300 CNC moving beam bridge gantry milling machine is the CNC heavy bridge moving beam 5-coordinate turning and milling compound machine with the largest span at that time. At the same time, the CNC super heavy-duty bridge Gantry five-axis turning-milling composite series machine tool of BEichi Machine Tool, represented by it, won the "First Prize of China Machinery Industry Science and Technology Award", which fully demonstrated the leading position of Beichi machine tool in technology innovation and product development. Through continuous research and development investment and industry-university-research cooperation, BeI-Yi Machine Tool has made remarkable progress in key core technology breakthroughs and ensuring the safety and stability of important industrial chain and supply chain, effectively solving common key technical problems needed by industries and enterprises, and providing strong equipment support for national major equipment development and major project construction.

5G+ smart workshop of Jiashiite   Located in Nanchang Xiaolan Economic Development Zone, Jiangxi Jiashi CNC Co., LTD., its "5G+ smart workshop" has become the benchmark of China's high-end CNC machine tool industry. In the workshop of Goodtime, automatic equipment such as automatic trucks, ultra-fast tool changing mechanism and robotic arms operate efficiently and accurately, while workers are mainly responsible for monitoring intelligent terminals, which fully demonstrates the advanced nature of intelligent and digital production mode.   Based on self-produced high-speed and high-precision CNC machine tools, combined with AGV cars, robots and other automation equipment, Best use MES system to control the whole workshop, realizing the intelligent equipment production, process control and operation management, which not only ensures the stability of product quality, but also enhances the added value of products.   Founded in 2004, Bestest focuses on the development and manufacturing of high-end CNC machine tools, automated production lines and precision parts. With excellent product quality and excellent technology research and development, Goodtime has obtained a total of 112 national patents, including 16 invention patents, and was approved as a national "little giant" enterprise in 2021. The outstanding achievements of Bestest are largely attributed to the company's continuous innovation and breakthrough and the strategic layout of independent research and development of high-end CNC machine tools.   Machine tool, as an industrial mother machine, its processing accuracy is directly related to the manufacturing level of precision parts, and the technical level of high-end CNC machine tool is an important indicator to measure a country's core manufacturing capacity. Facing the monopoly of foreign precision CNC machine tool technology, Best Time resolutely chooses the road of independent innovation, and is committed to creating Chinese own high-end CNC machine tools.   With the unremitting efforts of the technical team, Best Time has successfully developed a high-speed and high-precision machine tool using linear motor direct drive technology, positioning accuracy of 2 micmeters, repeat positioning accuracy of 1 micmeters. In 2019, Best-time developed a high-speed and high-precision intelligent CNC machine tool with a positioning accuracy of 1 micron with the domestic system, realizing the dream of building a domestic high-end CNC machine tool with the Chinese brain. In 2022, Goodtime created a "5G+ smart workshop" based on self-developed high-end CNC machine tools, which strongly promoted the digital transformation of the domestic manufacturing industry. In March this year, an inspection report issued by the National Machine Tool Product Quality Inspection and Testing Center (Sichuan) shows that the high-speed and high-precision CNC machine tool developed by the Best high precision machining center has a positioning accuracy of 0.6 microns and a repeat positioning accuracy of 0.4 microns.   From the initial maintenance and processing, to the development of the whole machine tool, and then to the design of the whole "intelligent manufacturing" production line, the upgrade path of Best Time is a vivid portrayal of the digital transformation of China's manufacturing industry. The TECHNICIANS OF BESTTIME HAVE BROKEN THROUGH A NUMBER OF "CARD NECK" TECHNOLOGIES WITH THE ATTITUDE OF KEEPING IMPROVING, CREATING A NEW HEIGHT OF DOMESTIC NUMERICAL CONTROL MACHINE TOOLS, AND BREAKING THE BLOCKADE OF RELEVANT COUNTRIES ON OUR COUNTRY IN THE FIELD OF ULTRA-PRECISION NUMERICAL CONTROL MACHINE TOOLS FOR A LONG TIME.   The high-end CNC machine tools produced by Besttime have been widely used in aerospace, new energy vehicles and other fields, effectively improving the localization rate of high-end CNC machine tools. In the future, Best Time will continue to increase the investment in research and development, deepen the cooperation between production, education and research, develop more machine tools to meet the needs of the industry, and contribute to the technological breakthrough of China's high-end CNC machine tools and the industrial foundation reengineering project.   As a leading enterprise in China's high-end CNC machine tool industry, Besttime CNC Co., LTD., driven by independent innovation, promotes the digital transformation of manufacturing industry and leads the new height of China's high-end CNC machine tool technology. Goodtime will continue to provide strong support for the digital transformation and high-quality development of China's manufacturing industry with its excellent technology research and development capabilities and intelligent manufacturing concept.

China's machine tool new breakthrough, the world's first intelligent CNC machine tool success   CNC machine tools play a vital role in industrial production, it can not only improve production efficiency, but also ensure the accuracy and consistency of products. Numerical control machine tools through accurate control and automatic operation, greatly reducing the error rate and labor intensity of manual operation, is an indispensable equipment of modern manufacturing industry. A typical successful case is Shenyang Machine Tool Company successfully developed the world's first intelligent CNC machine tool "i5". The machine tool, which came out in 2017, marked a major breakthrough for China in the high-end machine tool sector, breaking the long-standing monopoly of Western countries. The intelligent CNC machine tool "i5" has the ability of independent thinking, learning and manufacturing, and can autonomously adjust the processing strategy according to the task demand, which greatly improves the production flexibility and efficiency. The i5 intelligent machine tool launched by Shenyang Machine Tool Group is a self-developed intelligent network energy equipment with core technology. i5 refers to the effective integration of industry, information, internet, intelligent and integrated. As an Internet-based intelligent terminal, i5 intelligent machine tool realizes the intelligence of operation, programming, maintenance and management. It is a new generation of intelligent manufacturing equipment based on information-driven technology, taking the Internet as the carrier, providing customers with "easy manufacturing" as the core, and effectively connecting people, machines and things. In 2014, Shenyang Machine Tool successfully launched i5 series of intelligent machine tools in "Shanghai Machine Tool Show". i5 series intelligent machine tools are intelligent products with intelligent and interconnected functions launched by Shenyang machine Tool relying on i5 intelligent numerical control system. The i5 intelligent machine tool has the characteristics of intelligent compensation, intelligent diagnosis, intelligent control and intelligent management, which can realize high-precision, high-efficiency and low-energy consumption processing. The i5 intelligent machine can not only meet the processing tasks, but also transmit data in real time. At the same time, the unique Internet function of i5 intelligent machine tool makes it an intelligent terminal, realizing distributed, hierarchical and sharing manufacturing, truly changing the production mode of the world. i5 intelligent machine tool product line has been expanded to intelligent horizontal turning center i5T1, i5T3, i5T5, intelligent machining center i5M4, intelligent drilling center i5M1 and i5M8 platform intelligent machine tool and other product series, covering two axis, three axis, four axis and five axis intelligent machine tool. Can complete turning, milling, drilling, tapping, copying milling and other simple to complex processing technology, mainly serving the automotive, 3C electronics, aerospace, health care, information communication, new energy and other industries. i5 intelligent machine tool has become the intelligent terminal that customers need for future manufacturing, providing the best solution for customer product replacement and industrial upgrading. Since its world debut in 2014, the i5 intelligent machine tool has gradually entered an explosive growth situation. The first year, i5T3 intelligent lathe sales exceeded thousands. In 2015, the orders of i5 series intelligent machine tools exceeded 6,000 units, among which the Pearl River Delta and Yangtze River Delta regions achieved explosive growth. In 2016, i5 intelligent machine tools in the downturn of the machine tool market, orders amounted to 18,000 units, intelligent machine tools accounted for nearly half of the annual sales of the country, and within a year, the layout of the construction of 46 intelligent factories. In 2017, Shenyang machine Tool accelerated the industrialization process of existing technologies, accelerated the research and development of the i5OS platform, and promoted the construction of the application ecosystem on the "i5" terminal. The i5 intelligent CNC system is not only the machine tool motion controller, but also the intelligent terminal of the factory network. The i5 intelligent CNC system not only contains intelligent functions such as process support, feature programming, graphic diagnosis, online machining process simulation, but also realizes intelligent operation, intelligent programming, intelligent maintenance and intelligent management. The intelligent performance of i5 numerical control system is as follows:  Intelligent operation. The whole system can be operated through the touch screen, and the data of the machine tool processing state can be synchronized to the mobile phone or tablet computer in real time, which symbolizes the user's "factory on the fingertips". No matter where the user is, a machine in the hand can operate, manage and monitor the equipment, and transfer and exchange the processing information of the machine tool in real time.  Online machining simulation. The online process simulation system can simulate the machining state of machine tool in real time and realize the data accumulation of process experience. Further, it can quickly respond to the user's process support request and obtain the experience support from the "process master" on the Internet.  Intelligent compensation. The pitch error compensation technology based on mathematical model is integrated, which can make the i5 intelligent machine tool achieve the positioning accuracy of 5μm/300mm and the repeat positioning accuracy of 3μm/300mm.  Intelligent diagnosis. The traditional CNC system in the diagnosis feedback is the code, and the i5 CNC system feedback is the event, it can replace people to find the code, help operators determine the problem; It can monitor the motor current and provide data for maintenance personnel to help with fault analysis.  Intelligent workshop management. The i5 CNC system is highly integrated with the Workshop Management System (WIS), which records the operation information of the machine tool, including the use time, processing progress, energy consumption, etc., and provides the analysis of the order and plan completion for the workshop management personnel. It can also integrate the material consumption and labor cost of the machine tool through the financial system, and collect the operating cost of the whole workshop in time. Under the condition of Internet, the i5 numerical control system can not only realize the interconnection between machine tools, but also be a network terminal that can generate workshop management data and exchange data with relevant departments. Through the "data transparency" of manufacturing process, the seamless connection between manufacturing process and production management is realized. This not only facilitates the processing of parts, but also generates real-time data serving management, finance, production and sales. The resource integration and information interconnection of a series of production and management links such as equipment, production planning, design, manufacturing, supply chain, human resources, finance, sales and inventory are realized to reduce waste and improve efficiency. In the case of "transparent" data provided by CNC systems, cloud platforms and cloud applications that are compatible with business models are needed. The cloud manufacturing platform (i-Smart Engineering & Services Online, iSESOL) developed by the Intelligent Cloud Science company of Shenyang Machine Tool Group has created a cloud capacity sharing platform through the online information of i5 intelligent machine tools. Users can publish idle capacity on iSESOL capacity platform, and users with capacity demand can quickly obtain manufacturing capacity without purchasing equipment. In this way, the capacity provider can obtain profits by using idle capacity, and the capacity demander can obtain manufacturing capacity at a lower cost, and both sides can maximize benefits through sharing. This sharing mode of manufacturing capacity will change the organizational form of manufacturing industry, and fully tap the social idle manufacturing resources to maximize the benefits from the idle resources. The Internet application framework of intelligent machine Tools based on iSESOL platform. All kinds of i5 intelligent machine tools distributed all over the country can access iSESOL network through iPort protocol. A screenshot of a recent day shows that the total number of devices joining the cloud platform is 2477, the cumulative service hour is 175,746 hours, and the number of orders is 1266. The number and opening rate of the six types of machine tools are shown at the bottom of the figure, indicating which machine tools are resources that can be shared. Click on the blue dot on the map to show the number of i5 smart machines in the region. The data produced by each machine tool can be shared by related production personnel, management personnel and operators. It is not difficult to see that the future trend of CNC system will be the new architecture of the combination of cloud and end, and through the in-depth analysis and understanding of industry applications, the design of Internet applications and business models in line with the future development trend, through the intelligent terminal to connect people, people and equipment, people and knowledge. It makes the talent (knowledge) resources, manufacturing resources, financial resources and other resources to share and maximize the value, and the CNC system needs to take on the important role of the link bridge between human and manufacturing resources.

Precision empowerment of composite robots in the field of precision manufacturing   In the precision manufacturing industry, where the requirements for equipment accuracy, stability and efficiency are almost demanding, composite robots are reducing costs and increasing efficiency for the field with their unparalleled versatility, extreme flexibility and precise control ability. Below, we share an application case of Fuwei Intelligent's composite robot in the field of precision manufacturing. Case Background: A well-known automobile parts manufacturing enterprise, focusing on the production of high-precision, high-quality engine parts. In order to cope with the rapid growth of market demand and enhance product competitiveness, the enterprise decided to introduce composite robots to optimize the production line, improve production efficiency and product quality. Application scheme: The enterprise has introduced multiple composite robots for precision machining and assembly of engine parts. These composite robots are equipped with high-precision manipulators, advanced vision systems and intelligent control systems, which can realize accurate grasping, positioning and assembly of parts. On the production line, the composite robot realizes seamless docking with CNC machine tools and testing equipment, forming a highly automated production line. According to the preset procedures and instructions, the composite robot automatically completes the loading and unloading, processing, testing and other tasks of parts. At the same time, the parts are inspected in real time through the vision system to ensure that each part meets the quality standards. In addition, the composite robot is highly flexible and extensible. Enterprises can easily adjust the number and configuration of robots to adapt to the production of parts with different models and specifications according to their production needs. Application effect: After the introduction of Fuwei intelligent composite robot, the production efficiency of the enterprise has been significantly improved. The automatic operation of the composite robot reduces the tedious and errors of manual operation, and improves the stability and reliability of the production line. At the same time, the high-precision operation of the composite robot also ensures the stability and consistency of the product quality. In this case, with its advanced technical architecture, Fuwei intelligent composite robot not only realizes the accurate grasp and assembly of tiny parts, but also can flexibly respond to the complex and changing production environment to ensure that each production link achieves extreme accuracy and stability. The robot integrates high-precision sensors, intelligent algorithms, and advanced manipulator design, which can perform fine operations at micron level accuracy, greatly improving the manufacturing accuracy and quality consistency of products.

​ What are the structure of the clamping system of the press brake and the common problems of bending and clamping?   CNC press brakes have revolutionized manufacturing by providing precise and efficient bending capabilities for a wide variety of materials. These machines are essential for producing complex and precise bending in metal sheets, tubes and other materials used in industries such as automotive, aerospace and construction. However, in order to remain competitive in today's rapidly evolving market, it is vital that companies constantly upgrade and improve their CNC press brakes to meet the demands of modern production processes.     ​       Structure of clamping system of press brake   In the last article, we briefly introduced the clamping system of the press brake, and today we will have a little understanding of its structure.   What is the press brake clamping system?   The final accuracy and bending efficiency of the sheet metal bending product depends on the bending equipment, the die system (including fixtures, dies, and compensation systems), the bending material, and the bending operator. The clamp of the press brake is also called the clamping system of the press brake, and the importance of the bending accuracy and efficiency is beyond doubt.   The clamping system of the press brake can be divided into manual clamping and automatic clamping from the mode of operation, and the automatic clamping can be divided into hydraulic clamping and pneumatic clamping from the drive mode.   What is an automatic clamping system?   The automatic clamping system is suitable for press brakes with frequent and rapid mold changes, especially for small batch and multi-variety sheet metal processing modes. Based on the concept of "single point operation", the automatic clamping system can realize the clamping and loosening process of the mold only by pressing a button, eliminating the cumbersome manual locking method. Different from the segmented independent splint, the automatic clamping system adopts the whole strip processing method, which not only ensures the overall processing accuracy of the fixture, but also improves the efficiency of the mold clamping, that is, the mold of the small segment can be installed vertically or horizontally at any position of the fixture.   1. Hydraulic automatic clamping system   Hydraulic automatic clamping system in a certain pressure of hydraulic oil, through the expansion of hydraulic tubing, push the hardening of the clamping pin out, so as to automatically clamp the mold.   ​     Hydraulic automatic clamping system has the following characteristics:   (1) Accuracy: The positioning datum of the integral fixture is unified and has ultra-high dimensional accuracy. Fixture parallelism once levelled after long-term use.   (2) Durable: The use of high-quality tool steel/high-strength CrMo alloy steel material, the maximum load can reach 800 tons/meter, after heat treatment hardness can reach 56 ~ 60HRC.   (3) Flexible: The fixture comes with Tx/Ty adjustment function, which can effectively compensate the accumulated processing error of the machine during installation, and there is no need to debug the Angle through the pad paper and the clamp block in the later stage.   (4) Fast: The mold is automatically set, the bending line is automatically aligned, and the tool setting process is permanently eliminated. The clamping of the mold with a total length of 6 meters takes only 5 seconds, and the comprehensive use efficiency is 3 to 6 times higher than that of the ordinary clamping system.   (5) Safety: With the use of a mold with a safety button mechanism, the installation and disassembly are safer.   2. Pneumatic automatic clamping system   Pneumatic automatic clamping system After passing a certain pressure of gas, the pressure of the cylinder promotes the movement of the piston rod, prompting the clamping pin to extend, so as to automatically clamp the die. In addition to the characteristics of the above hydraulic clamping system, the pneumatic automatic clamping system has its own unique characteristics.   ⑴ Cleaning: no hydraulic oil and hydraulic drive unit.   (2) Simple: pneumatic clamping has a self-locking mechanism (high configuration series).   (3) Convenient: the conventional compressed air power of the workshop can be 6 ~ 8 bar.   (4) Fast: ultra-fast clamping speed, higher efficiency.   ⑸ Economy: Lower operating costs.   3. Intelligent matching function   The automatic clamping system can also be equipped with more intelligent modules - intelligent mold positioning system and mold identification and positioning system, to further improve the bending efficiency and intelligence level.   ​     4. Intelligent mold positioning system   The core of the intelligent mold positioning system STL is the intelligent ruler with programmable LED lights. This scale can be bottom-linked with the controller of the press brake to guide the operator: place the mold in the correct position; The bending workpiece is placed in the correct position, thereby reducing the intensity of the worker's memory and reducing the probability of error.   5. Mold identification and positioning system The core of the mold identification and positioning system is the chip in the fixture. When the system's fixture clamping mold is configured, the fixture can identify all the mold information, including model, length, height and mold position, etc., and pass the mold information back to the main controller of the system through Ethernet communication, which can realize fully automatic bending operation, greatly improve the yield and bending efficiency, so as to achieve a higher return on investment.     With the continuous development of the intelligent era of "Industry 4.0", the intelligence of the sheet metal industry has made great progress. From the key processes of sheet metal processing: blanking, such as punching/laser, bending, such as bending/folding machine, welding, such as manual/automatic, etc., the bending process, especially the press brake, still has a certain bottleneck in the sheet metal intelligent industry chain, which means that the sheet metal industry and other industries still have great room for progress in the demand for efficient and intelligent bending.   CNC press brakes are a vital tool in manufacturing because they can bend sheet metal precisely according to specific designs and requirements. However, there are still many problems in the development of CNC press brake, especially when it involves the bending clamping process.   Today we will discuss, what are the common problems about the press brake?   The most common problem is a malfunction in the bending clamping system, which can cause inaccurate bending to occur, and most of these problems occur because of wear on the clamping parts or improper machine maintenance.   ​     Another frequent problem is whether burrs or debris are present on the curved clamping surface. Burrs can cause uneven clamping pressure, resulting in inconsistent bending and poor finished product quality. Debris, on the other hand, can cause the clamping system to hold the sheet metal in an inappropriate position, causing slippage during bending and causing damage to the material or machine.   Therefore, regular cleaning and maintenance of clamping surfaces is an effective means to prevent the occurrence of these problems. In addition, the problem of the hydraulic system will also affect the clamping mechanism of the CNC brake machine. Hydraulic leakage, pressure fluctuations, or valve failure can lead to inappropriate clamping forces, which can affect the accuracy and quality of the elbow, and operators must regularly check and maintain the hydraulic system to ensure that the clamping mechanism works smoothly and efficiently. By addressing these common issues and taking proactive steps to prevent them, manufacturers can ensure the best performance and longevity of their CNC presses.     How to improve the performance of CNC press brake clamping system?   In recent years, in the context of economic globalization, enterprises have increasingly high requirements for lean production, efficiency improvement and cost control. Genuo has been adhering to the concept of developing more efficient bending, and has launched a more accurate automatic clamping system for press brakes in recent years, which can not only meet the needs of customers for efficient bending and high-precision bending, but also improve the cost performance and reduce price competition. Efficient solutions for clamping system upgrades meet customer requirements for precision sheet metal quality, while greatly improving bending productivity and providing a high return on investment.   One way to upgrade and improve CNC press brakes is to improve their automation and programming capabilities. By integrating advanced software and controls, simplify the programming process, reduce setup time, and increase overall productivity. In addition, the implementation of automatic tool change, robotic loading and unloading systems and real-time monitoring systems can further improve the efficiency and accuracy of the bending process. These upgrades not only save time and reduce errors, but also enable merchants to produce higher quality products at a faster rate.   ​   In addition, upgrading the hardware components of the CNC press brake can also significantly improve its performance and reliability. Upgrading to more durable and efficient hydraulic systems, high-precision linear guides and state-of-the-art servo motors can improve the accuracy, speed and repeatability of bending, ultimately leading to higher quality finished products. In addition, combined with innovative technologies such as laser scanning and adaptive bending systems, the flexibility and versatility of CNC press brakes can be further improved, enabling merchants to produce a wider range of complex parts with precision and speed. By constantly upgrading and improving CNC press brakes, companies can stay ahead of the competition and meet the growing needs of the industry.   After knowing this, you can visit our website, if you need to learn more about laser cutting machines or buy machines, you can also consult our sales staff, they can recommend the most suitable industrial cutting machine for you. ​